Intelligent Raw Material Batching System by Minjie: China Suppliers for Efficient Factory Automation
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Product Introduction
The ridge material batching system is composed of multiple feeding units, which are uniformly intelligent controlled by the control system; The feed machine is equipped with sensors, which can feed back the weight of the raw material in the feed machine to the control system, which controls the supply by controlling the speed of the conveyor belt of the feed machine; The feeding machine is loaded with different raw materials, which can be controlled by the central control system with simple one-key. As long as the formula is input in the control terminal, the system can automatically control the amount of each raw material according to the input data; A variety of formulas can be stored in the control system. When the formula needs to be changed, it can be quickly mixed according to the new formula by simple operation in the control terminal.
The slurry of the slurry pool is transported to the slurry transfer cylinder in front of the continuous ball through the slurry pump, and then transported to the continuous ball mill by the quantitative pump according to the process requirements.
Main Technical Parameters
| 4. Comparison of energy consumption among three ball milling methods | |||
| Parameter | 60T Intermittent ball mill process | Semi-continuous ball milling process | Full continuous ball milling process |
| Power consumption | 34.55 kW.h | 29.17 kW.h | 25.06 KW.h |
| Power saving rate % | - | (34.55-28.87)/34.55 = 15.57% | (34.55-25.06)/34.55 = 27.5% |
Frequently Asked Questions
The system consists of two primary components: the ridge material batching system (composed of multiple feeding units with integrated sensors and a central control system) and the plastic material batching system (utilizing slurry pumps and quantitative pumps).
Each feeding machine is equipped with sensors that continuously feedback raw material weight to the central control system. The system automatically regulates the conveyor belt speed to adjust the output precisely matching the programmed formula.
Yes, the central control system can store a variety of formulas. Users can quickly switch between different mixing formulas via simple commands on the control terminal.
Slurry from the pool is first transported via a slurry pump to the transfer cylinder located in front of the continuous ball mill. It is then accurately fed into the continuous ball mill using a quantitative pump based on specific process needs.
The full continuous ball milling process offers the highest energy efficiency, reducing power consumption to 25.06 kW.h with a power-saving rate of 27.5% compared to the 60T intermittent ball mill process.