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China Suppliers and Factory for Crusher Equipment in Glass & Ceramics Industry
Crushing system diagram
Crushing process description
Main parameters of crushing field
1
Crushing raw materials are ball mill raw materials, sodium-potassium feldspar;
2
Crushing parameters: raw material particle ≤20mm, water content ≤10%, Mohs hardness < 7.0;
3
Crushing and discharging parameters: finished particles ≤3mm;
4
Production capacity: 150~160T/h.
| Energy saving calculation(60T ball mill,daily powder 1000T,annual output 300 days) | |||
| Annual cost of saving 2 hours of ball milling time | |||
| Powder per day.t | 1000 | Single ball loading.t | 68 |
| Running current.A | 300 | Milling time saving.h | 2 |
| Unit price of electricity.Rmb/kW.h | 0.65 | Ball milling saves electricity.kW.h | 335.66 |
| Save electricity..Rmb | 218.18 | Powder saves electricity.Rmb/t | 3.21 |
| Pebble loss.Rmb/t | 0.85 | Ball stone saving.Rmb/t | 1.7 |
| Cost savings per day.Rmb | 4910 | Annual cost savings.Ten thousand Rmb | 147.3 |
| Increase the annual cost of slurry | |||
| Slurry ratio.% | 50% | Annual crushing amount.Ten thousand tons | 15 |
| Power consumption of slurry.kW.h/t | 1.8 | Transmission power consumption.kW.h/t | 0.7 |
| Unit price of slurry electricity.Rmb/kW.h | 0.3 | Annual broken electricity charge.Ten thousand Rmb | 11.25 |
| Loss of slurry.Rmb/t | 0.55 | Annual cost of breakage and loss.Ten thousand Rmb | 8.25 |
| Daily crushing cost.Rmb | 650 | Annual total cost .Ten thousand Rmb | 19.5 |
| Increase the cost of annual crushing recovery.Ten thousand Rmb | 127.8 | ||
Frequently Asked Questions
What raw materials are processed by this crushing system?
The crushing system processes ball mill raw materials, specifically sodium-potassium feldspar.
What are the raw material parameter requirements for the crushing process?
The raw material parameters require a particle size of ≤20mm, water content of ≤10%, and a Mohs hardness of less than 7.0.
What is the output particle size and overall production capacity of the system?
The crushing and discharging parameters produce finished particles of ≤3mm, with an overall production capacity of 150 to 160 tons per hour (150~160T/h).
How much annual cost savings can be achieved by saving 2 hours of ball milling time?
By saving 2 hours of ball milling time, the system can achieve a cost savings of 4,910 Rmb per day, which translates to an annual cost savings of 147.3 Ten thousand Rmb.
What is the net annual cost savings after increasing the crushing recovery?
The net increase in the cost of annual crushing recovery is 127.8 Ten thousand Rmb, after accounting for the annual total cost of breakage and loss of 19.5 Ten thousand Rmb.