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Magnetic Separator for Mineral Processing - Reliable China Suppliers & Factory Solutions

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Product Introduction

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The Minjie Magnetic Separator, a leading solution from a trusted China manufacturer, is expertly designed for efficient and eco-friendly mineral processing. This advanced equipment effectively removes magnetic impurities from raw materials, enhancing product purity and ensuring stable downstream performance. With its state-of-the-art magnetic separation technology, it provides strong magnetic force, rapid separation speed, and minimal energy consumption.

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This machine supports continuous, automated operation, significantly reducing manual intervention and lowering labor costs. Its modular structure guarantees easy installation and maintenance. Built with environmental protection in mind, the Minjie Magnetic Separator operates with low noise and produces no pollution, making it an ideal choice for sustainable production practices.

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Minjie’s magnetic separator is widely utilized in the processing of quartz, feldspar, kaolin, and other non-metallic minerals. As one of the top suppliers in the industry, we serve various sectors, including ceramics, glass, metallurgy, and chemicals. This equipment assists customers in achieving cleaner materials, higher yields, and reduced operational costs.

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Choose Minjie for reliable magnetic separation solutions that prioritize efficiency, energy savings, and environmental responsibility, brought to you by a reputable factory in China.

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    Product Features

    1 Advanced Cooling System

    Oil-water composite cooling vertical ring high gradient magnetic separator has an advanced cooling system, the coil is fully sealed forced oil cooling external circulation, the principle of oil-water heat exchange, with flushing water quickly take away the heat generated by the coil, so that the coil temperature rise is less than 25℃, the magnetic field thermal attenuation is minimal.

    2 Iron Armor Wrapping

    Both ends of the coil are wrapped with iron armor, which improves the utilization rate of magnetic energy, so that the magnetic field strength of the selection is increased by more than 8%, and the background magnetic field is more than 1.4T.

    3 Fully Sealed Shell

    The coil shell is fully sealed, rain, dust and corrosion proof, to ensure that the equipment can work in a variety of harsh environments.

    4 Eco-Friendly Design

    The use of unloading water cooling transformer oil, no additional use of cooling water, energy saving, environmental protection, saving water resources.

    5 High Field Gradient

    The magnetic medium adopts the rod medium structure of different cross sections, the magnetic field gradient is large, the field strength is high.

    6 Intelligent Control

    With advanced fault diagnosis system and remote control system, the intelligent operation control of the equipment is realized.

    7 Optimized Flushing & Sorting

    According to the characteristics of different materials, can be selected gas-water composite ore flushing and pulsation device, with high mining efficiency, good sorting effect, water saving and other characteristics.

    Main Technical Parameters

    Model LHGC-1000 LKGC-1250F LHGC-1500F LHGC-1750F LHGC-200F UKGC-2250F LHGC-2500F UHGC-2750F LHGC-3000F LHGC-3600F LHGC-4000F LHGC-500F
    Rated background field strength (T) 1.1/1.44(0.6) Constant current, continuously adjustable
    Medium induced magnetic field 2.0/2.4(1.1) Constant current, continuously adjustable
    Rated excitation power (kW) ≤17/28(10) ≤19/38(12) ≤27/48(15.5) ≤37/58(23) ≤42/70(29) ≤51/73(32) ≤57/76(37) <70/100(42) ≤74/10B(48) 90/115(50) 98/128(58) 120/138(75)
    Dry ore processing capacity (t/h) 2-3.5 5-9 10-15 15-25 25-40 40-60 50-75 50-100 75-125 125-200 175-275 300-400
    Slurry throughput capacity (m³/h) 12.5~20 20~50 50~100 75~150 100~200 160~300 200~400 200~500 350~650 550~950 750~1400 1400~2000
    Excitation current (A) 85/85(70) 85/100(85) 110/140(110) 125/170(125) 130/170(130) 146/175(120) 195/192(90) 130/205(100) 175/250(140) 210/250(180) 310/345(205) 320/365(200)
    Mineral concentration (%) 10-35
    Feed particle size (mm) -1.2
    Rotating speed (r/min) 2~4
    Outer diameter of swivel ring (m) 1000 1250 1500 1750 2000 2250 2500 2750 3000 3600 4000 5000
    Rotary motor power (kw) 1.1 1.5 3 4 5.5 7.5 11 15 18.5 30 37 55
    Excitation Voltage (V DC) 0~514 (Change with current)
    Unloading water pressure (Mpa) 0.2-0.4
    Unloading water consumption (m³/h) 8-12 12-20 20-30 30-50 40-80 60-100 80-120 100-150 120-220 150-250 200-400 350-550
    Host weight (t) 9.5/13(7) 13/22(11) 21/31(20) 32/42(28) 45/60(39) 65/72(62) 98/120(80) 130/150(95) 165/185(138) 275/310(230) 375/400(315) 498/528(430)
    Maximum weight (t) 2.3/3.3(2) 4/6(3.5) 9/14(4) 13/15(9) 16/20(13) 24/28(16) 25/32(18) 26/33(19) 28/35(19) 32/36(28) 35/35(28) 35/35(30)
    Dimensions (length x width x height mm) 2000×2340×2400
    2100×2470×2400
    2500×2340x3200
    2600×3400×3010
    2720×3120x3300
    3640×3700×3200
    3300×3650×3760
    3300×4270×4073
    3405×3800×4000
    3780×4400×4400
    4460x4700×4800
    4460x4700×4880
    4250x4830×5400
    4450×5400×5300
    4400x5510x5920
    4620x5600x6200
    4500×580×6450
    4750×630×6800
    5500x6500x7660
    5800×6800×7860
    6000×7200×6450
    6200×7500×6650
    7100×7650x9500
    7550×8000×9570
    Round and simple sieve matching type YTS-810
    YTS-1210
    YTS-810
    YTS-1210
    YTS-810
    YTS-1210
    YTS-1415
    YTS-2019
    YTS-1415
    YTS-2019
    YTS-2019
    YTS-2529
    YTS-2019
    YTS-2529
    YTS-2529 YTS-2529 YTS-2529 YTS-2529 YTS-2529
    Note: This data is for reference only. The blue text corresponds to the parameters of the 1.4T high-intensity magnetic field magnetic separator, and the red text corresponds to the parameters of the 0.6T medium-intensity magnetic field magnetic separator.

    Frequently Asked Questions (FAQ)

    1. How does the oil-water composite cooling system function?

    The system utilizes fully sealed forced oil cooling and external circulation. Heat is transferred via an oil-water heat exchanger, where flushing water rapidly carries away the heat generated by the coil. This keeps the coil's temperature rise under 25℃, minimizing magnetic field thermal attenuation.

    2. What is the benefit of wrapping both ends of the coil with iron armor?

    The iron armor wrapping improves the overall utilization rate of magnetic energy. This design increases the magnetic field strength of the selection by more than 8%, and allows the background magnetic field to reach over 1.4T.

    3. Can the LHGC magnetic separator operate in harsh outdoor conditions?

    Yes. The coil shell is engineered to be fully sealed, offering comprehensive protection against rain, dust, and corrosion, which ensures stable operation in various harsh environments.

    4. How does the system save energy and water resources?

    By utilizing unloading water-cooled transformer oil, the equipment eliminates the need for additional cooling water. This design makes the separator highly energy-efficient and environmentally friendly.

    5. What feed particle size is suitable for this equipment?

    The separator is designed to handle a feed particle size of -1.2 mm, making it highly effective for fine mineral processing and sorting.

    6. Is remote operation and monitoring supported?

    Yes. The separator is equipped with an advanced fault diagnosis system and a remote control system, enabling intelligent and reliable operation control.

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