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China Suppliers Factory for Glass & Ceramics Industry Crushing Equipment
Crushing system diagram
Crushing process description
Main parameters of crushing field
- Crushing raw materials are ball mill raw materials, sodium-potassium feldspar;
- Crushing parameters: raw material particle ≤20mm, water content ≤10%, Mohs hardness < 7.0;
- Crushing and discharging parameters: finished particles ≤3mm;
- Production capacity: 150~160T/h.
| Energy saving calculation(60T ball mill,daily powder 1000T,annual output 300 days) | |||
| Annual cost of saving 2 hours of ball milling time | |||
| Powder per day.t | 1000 | Single ball loading.t | 68 |
| Running current.A | 300 | Milling time saving.h | 2 |
| Unit price of electricity.Rmb/kW.h | 0.65 | Ball milling saves electricity.kW.h | 335.66 |
| Save electricity..Rmb | 218.18 | Powder saves electricity.Rmb/t | 3.21 |
| Pebble loss.Rmb/t | 0.85 | Ball stone saving.Rmb/t | 1.7 |
| Cost savings per day.Rmb | 4910 | Annual cost savings.Ten thousand Rmb | 147.3 |
| Increase the annual cost of slurry | |||
| Slurry ratio.% | 50% | Annual crushing amount.Ten thousand tons | 15 |
| Power consumption of slurry.kW.h/t | 1.8 | Transmission power consumption.kW.h/t | 0.7 |
| Unit price of slurry electricity.Rmb/kW.h | 0.3 | Annual broken electricity charge.Ten thousand Rmb | 11.25 |
| Loss of slurry.Rmb/t | 0.55 | Annual cost of breakage and loss.Ten thousand Rmb | 8.25 |
| Daily crushing cost.Rmb | 650 | Annual total cost .Ten thousand Rmb | 19.5 |
| Increase the cost of annual crushing recovery.Ten thousand Rmb | 127.8 | ||
Frequently Asked Questions (FAQ)
Q1: What raw materials can this crushing system handle?
A1: The system is designed to process ball mill raw materials, specifically sodium-potassium feldspar, with a Mohs hardness of less than 7.0.
Q2: What are the input particle size and moisture limitations?
A2: The raw material input particle size must be ≤20mm, and the moisture content of the material should be ≤10%.
Q3: What is the output particle size and system capacity?
A3: The system produces finished discharged particles of ≤3mm, with a total production capacity ranging between 150 to 160 tons per hour (T/h).
Q4: How does the system achieve energy savings during processing?
A4: By pre-crushing raw materials to a smaller size, the system saves 2 hours of ball milling time. For a 60T ball mill, this translates to saving 335.66 kW.h of electricity and reducing ball stone loss by 1.7 Rmb/t.
Q5: What is the net annual cost recovery from this crushing system?
A5: Based on a daily powder production of 1000T over 300 days, the annual cost savings from reduced milling time is 147.3 ten thousand Rmb. After subtracting the annual crushing cost of 19.5 ten thousand Rmb, the net annual cost recovery is 127.8 ten thousand Rmb.