0102030405
China Quartz Powder Production Line Suppliers | High-Purity Quartz Powder Factory for Ceramics & Construction Materials
Key Features
High Efficiency Grinding
Utilizes ball mills, Raymond mills, or vertical roller mills to achieve ultra-fine powder with customizable mesh sizes (from 100 mesh to 2500+ mesh).
Precision Classification
Equipped with air classifiers or cyclone separators to ensure uniform particle size distribution.
Dust-Free Operation
Features advanced dust collection systems and enclosed processing to maintain environmental safety and minimize material loss.
Automation & Control
Integrated with PLC systems for real-time monitoring, easy operation, and consistent product quality.
Customizable Capacity
Designed to meet production capacities ranging from a few tons per day to hundreds of tons per day, depending on the client's requirements.
Applications
- Glass and Ceramics Manufacturing
- Electronics and Semiconductors
- Paints, Coatings, and Plastics
- Construction Materials (e.g., engineered stone)
- Foundry and Metallurgical Processes
Advantages
- High product purity (SiO₂ content typically >99.5%)
- Low maintenance and long service life
- Energy-efficient design
- Flexible configurations for different industrial uses
Equipment Configuration
- 1 1 bucket elevator
- 2 2 transfer material bin
- 3 3 weighing belt machine
- 4 4 magnetic separator
- 5 5 grinding ball mill
- 6 6 Air classifier
- 7 7 cyclone collector
- 8 8 powder buffer bin
- 9 9 bag dust collector
- 10 10 high pressure induced draft fan
Product Features
-
1
Theory and practice optimize system configuration, minimize energy consumption, scientific dust removal design of each dust point of the system, effectively control dust spillover, in line with national environmental protection requirements;
-
2
International standard production line, according to the different requirements of customers, customized design and manufacturing, equipment stable and reliable operation;
-
3
The equipment is easy to operate. PLC automatic control can be designed according to the requirements. From grinding to grading to packaging, the whole process is automatically controlled, reducing labor intensity and saving production costs;
-
4
The graded impeller blade adopts polymer wear-resistant material, which effectively solves the wear problem of the graded impeller;
-
5
The entire production process for ultra-pure wear protection, according to the difference in production conditions, ball mill lining can be selected ceramic lining or quartz lining, grinding medium can choose ceramic ball or quartz ball, the entire classification system is protected by ceramic sheets, so that the entire production process does not contact metal, to ensure product purity and extend the service life of the equipment.
Main Technical Parameters
| Item | Model | ||||||
| AMF-50 | AMF-100 | AMF-200 | AMF-400 | AMF-600 | AMF-800 | AMF-1200 | |
| Ball mill model | Ø1200x4500 | Ø1500x5700 | Ø1830x7000 | Ø2200x7000 | Ø2400x7500 | Ø3000x9000 | Ø3500x13000 |
| Class type number | HFZ050 | HFZ100 | HFZ200 | HFZ400 | HFZ600 | HFZ800 | HFZ1200 |
| Total power (Kw) | ≤7.5 | 145 | 225 | 345 | 550 | 850 | 1650 |
| Processing capacity (Kg/h) | 800-1800 | 1200-1800 | 3500-4000 | 5000-6000 | 7000-8000 | 10000-20000 | 15000-30000 |
| Output (kg/h) | 480-600 | 720-1080 | 2100-2400 | 3000-3600 | 4200-4800 | 6000-15000 | 10000-20000 |
| Fineness (um) | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 | 5-50 |
| Classification accuracy | D97 | D97 | D97 | D97 | D97 | D97 | D97 |
| Filter area (m2) | 50 | 70 | 100 | 200 | 200 | 360 | 440 |
| Dust concentration (mg/m3) | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
Frequently Asked Questions
What range of powder fineness can this grinding system achieve?
The system utilizes high-precision air classifiers to achieve ultra-fine powder output. The particle size distribution is highly customizable, ranging from 100 mesh to 2500+ mesh (5um to 50um, with D97 classification accuracy).
How does the production line prevent metal contamination during grinding?
To guarantee high product purity, the system employs ultra-pure wear protection. The ball mill can be lined with ceramic or quartz linings, using ceramic or quartz balls as grinding media. Additionally, the classification system is protected by ceramic sheets, ensuring no metal contact throughout the production process.
What is the power and processing capacity of the largest system model?
Our largest standard model, the AMF-1200, features a total production line power of 1650 Kw. It offers a processing capacity of 15,000 to 30,000 kg/h, yielding a finished output of 10,000 to 20,000 kg/h.
Is the system environmentally friendly and dust-free?
Yes. The system is designed with scientific dust removal at every transfer point. It features fully enclosed processing, a bag dust collector, and a high-pressure induced draft fan to minimize dust spillover, keeping emissions below 40 mg/m³ in compliance with environmental standards.
Can the grinding and classification process be automated?
Yes. The entire production line can be integrated with a PLC automatic control system. This enables real-time monitoring and automation from the initial feeding and grinding stages up to classification and packaging, reducing labor intensity and saving costs.