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China Intelligent Raw Material Batching System Suppliers for Efficient Factory Automation and Material Management
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Product Introduction
Intelligent batching system includes ridge batching system and plastic batching system:
1. Ridge Material Batching System:
Composed of multiple feeding units uniformly controlled by the central control system. Equipped with sensors to feed back raw material weight, regulating supply by adjusting the conveyor belt speed. Supports simple one-key control and multiple formula storage for quick mixing transitions.
2. Plastic Material Batching System:
The slurry from the pool is transported to the transfer cylinder in front of the continuous ball via the slurry pump, then delivered to the continuous ball mill by the quantitative pump based on precise process requirements.
Main Technical Parameters
| 4. Comparison of energy consumption among three ball milling methods | |||
| Parameter | 60T Intermittent ball mill process | Semi-continuous ball milling process | Full continuous ball milling process |
| Power consumption | 34.55 kW.h | 29.17 kW.h | 25.06 KW.h |
| Power saving rate % | - | (34.55-28.87)/34.55 = 15.57% | (34.55-25.06)/34.55 = 27.5% |
Frequently Asked Questions
What components are included in the Intelligent Batching System?
The system consists of two primary parts: the ridge material batching system, which manages raw materials through multiple feeding units, and the plastic material batching system, which handles slurry transportation.
How does the ridge material batching system control feeding accuracy?
Each feeding unit is equipped with weight sensors that send real-time data to the central control system. The system then automatically regulates the raw material supply by adjusting the conveyor belt speed.
Can the control system store multiple formulas?
Yes, the central control system can store a variety of formulas. When a change is required, operators can quickly execute a new batching process with simple inputs at the control terminal.
How does the plastic material batching system work?
Slurry from the pool is pumped into a transfer cylinder located in front of the continuous ball mill. From there, a quantitative pump feeds it into the ball mill according to specific process parameters.
Which ball milling process offers the best energy savings?
According to the energy consumption comparison, the full continuous ball milling process is the most efficient, reducing power consumption to 25.06 kW.h and achieving a power saving rate of 27.5% compared to the intermittent process.



