0102030405
China Glass & Ceramics Crusher Equipment - Top Suppliers & Reliable Factory Solutions
Crushing system diagram
Crushing process description
Main parameters of crushing field
- 1. Crushing raw materials are ball mill raw materials, sodium-potassium feldspar;
- 2, crushing parameters: raw material particle ≤20mm, water content ≤10%, Mohs hardness < 7.0;
- 3. Crushing and discharging parameters: finished particles ≤3mm;
- 4. production capacity: 150~160T/h.
| Energy saving calculation(60T ball mill,daily powder 1000T,annual output 300 days) | |||
| Annual cost of saving 2 hours of ball milling time | |||
| Powder per day.t | 1000 | Single ball loading.t | 68 |
| Running current.A | 300 | Milling time saving.h | 2 |
| Unit price of electricity.Rmb/kW.h | 0.65 | Ball milling saves electricity.kW.h | 335.66 |
| Save electricity..Rmb | 218.18 | Powder saves electricity.Rmb/t | 3.21 |
| Pebble loss.Rmb/t | 0.85 | Ball stone saving.Rmb/t | 1.7 |
| Cost savings per day.Rmb | 4910 | Annual cost savings.Ten thousand Rmb | 147.3 |
| Increase the annual cost of slurry | |||
| Slurry ratio.% | 50% | Annual crushing amount.Ten thousand tons | 15 |
| Power consumption of slurry.kW.h/t | 1.8 | Transmission power consumption.kW.h/t | 0.7 |
| Unit price of slurry electricity.Rmb/kW.h | 0.3 | Annual broken electricity charge.Ten thousand Rmb | 11.25 |
| Loss of slurry.Rmb/t | 0.55 | Annual cost of breakage and loss.Ten thousand Rmb | 8.25 |
| Daily crushing cost.Rmb | 650 | Annual total cost .Ten thousand Rmb | 19.5 |
| Increase the cost of annual crushing recovery.Ten thousand Rmb | 127.8 | ||
Frequently Asked Questions
What raw materials are suitable for this crushing system?
The system is designed for ball mill raw materials, specifically sodium-potassium feldspar, with a Mohs hardness of less than 7.0 and a water content of 10% or less.
What are the input and output size limitations for the crushing process?
The raw material input particle size should be 20mm or less (≤20mm), and the finished discharge particle size is controlled to be 3mm or less (≤3mm).
What is the production capacity of this crushing system?
This crushing system achieves a reliable production capacity of 150 to 160 tons per hour (150~160T/h).
How does the system calculate annual energy savings?
By pre-crushing raw materials to ≤3mm, it reduces the required ball milling time by 2 hours. For a 60T ball mill processing 1000T daily, this saves significant power and reduces ball stone wear, resulting in substantial cost savings.
What is the net annual cost recovery expected from this setup?
After deducting the operating costs of the crushing system (approximately 19.5 ten thousand Rmb annually), the net increase in the cost of annual crushing recovery is 127.8 ten thousand Rmb.