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China Crusher Equipment for Glass & Ceramics Industry - Top Suppliers & Factory Solutions
Crushing system diagram
Crushing process description
Main parameters of crushing field
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Raw Materials: Ball mill raw materials, sodium-potassium feldspar.
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Crushing Parameters: Raw material particle size ≤20mm, water content ≤10%, Mohs hardness < 7.0.
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Discharging Parameters: Finished particle size ≤3mm.
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Production Capacity: 150 to 160 Tons per hour (T/h).
| Energy saving calculation (60T ball mill, daily powder 1000T, annual output 300 days) | |||
| Annual cost of saving 2 hours of ball milling time | |||
| Powder per day (t) | 1000 | Single ball loading (t) | 68 |
| Running current (A) | 300 | Milling time saving (h) | 2 |
| Unit price of electricity (Rmb/kW.h) | 0.65 | Ball milling saves electricity (kW.h) | 335.66 |
| Save electricity (Rmb) | 218.18 | Powder saves electricity (Rmb/t) | 3.21 |
| Pebble loss (Rmb/t) | 0.85 | Ball stone saving (Rmb/t) | 1.7 |
| Cost savings per day (Rmb) | 4910 | Annual cost savings (Ten thousand Rmb) | 147.3 |
| Increase the annual cost of slurry | |||
| Slurry ratio (%) | 50% | Annual crushing amount (Ten thousand tons) | 15 |
| Power consumption of slurry (kW.h/t) | 1.8 | Transmission power consumption (kW.h/t) | 0.7 |
| Unit price of slurry electricity (Rmb/kW.h) | 0.3 | Annual broken electricity charge (Ten thousand Rmb) | 11.25 |
| Loss of slurry (Rmb/t) | 0.55 | Annual cost of breakage and loss (Ten thousand Rmb) | 8.25 |
| Daily crushing cost (Rmb) | 650 | Annual total cost (Ten thousand Rmb) | 19.5 |
| Increase the cost of annual crushing recovery (Ten thousand Rmb) | 127.8 | ||
Frequently Asked Questions
Q1: What are the primary raw materials suitable for this crushing system?
The system is designed to process ball mill raw materials, specifically sodium-potassium feldspar.
Q2: What are the feed material size and moisture limits?
The incoming raw material must have a particle size of ≤20mm, water content of ≤10%, and a Mohs hardness of less than 7.0.
Q3: What is the output size of the material after crushing?
The system achieves fine crushing with finished discharging particle sizes of ≤3mm.
Q4: What is the production capacity of this crushing setup?
The crushing field operates with a stable production capacity ranging from 150 to 160 Tons per hour (T/h).
Q5: How does this system contribute to energy savings?
By reducing the ball milling time by 2 hours, the system lowers overall electricity and ball stone wear. Based on a 60T ball mill processing 1000T of powder daily for 300 days a year, the net annual cost recovery savings amount to 127.8 Ten thousand Rmb (approx. 1.278 million Rmb).