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Quartz Powder Production Line for Ceramics & Sanitaryware and Construction Matetrial

Quartz Powder Production Line – Product Introduction
The Quartz Powder Production Line is an advanced and efficient industrial system designed for the processing and refinement of natural quartz into high-purity, fine quartz powder. This equipment is essential in industries such as glass manufacturing, ceramics, electronics, construction, paint, and metallurgy, where high-quality quartz powder is a critical raw material.

    Key Features

    High Efficiency Grinding: Utilizes ball mills, Raymond mills, or vertical roller mills to achieve ultra-fine powder with customizable mesh sizes (from 100 mesh to 2500+ mesh).

    Precision Classification: Equipped with air classifiers or cyclone separators to ensure uniform particle size distribution.

    Dust-Free Operation: Features advanced dust collection systems and enclosed processing to maintain environmental safety and minimize material loss.

    Automation & Control: Integrated with PLC systems for real-time monitoring, easy operation, and consistent product quality.

    Customizable Capacity: Designed to meet production capacities ranging from a few tons per day to hundreds of tons per day, depending on the client's requirements.

    Applications

    Glass and Ceramics Manufacturing

    Electronics and Semiconductors

    Paints, Coatings, and Plastics

    Construction Materials (e.g., engineered stone)

    Foundry and Metallurgical Processes

    Advantages

    High product purity (SiO₂ content typically >99.5%)

    Low maintenance and long service life

    Energy-efficient design

    Flexible configurations for different industrial uses

    Equipment configuration

    1 bucket elevator 
    2 transfer material bin 
    3 weighing belt machine 
    4 magnetic separator 
    5 grinding ball mill 
    6 Air classifier 
    7 cyclone collector 
    8 powder buffer bin 
    9 bag dust collector 
    10 high pressure induced draft fan
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    Product features

    1. Theory and practice optimize system configuration, minimize energy consumption, scientific dust removal design of each dust point of the system, effectively control dust spillover, in line with national environmental protection requirements;
    2. International standard production line, according to the different requirements of customers, customized design and manufacturing, equipment stable and reliable operation;
    3, The equipment is easy to operate. PLC automatic control can be designed according to the requirements. From grinding to grading to packaging, the whole process is automatically controlled, reducing labor intensity and saving production costs;
    4. The graded impeller blade adopts polymer wear-resistant material, which effectively solves the wear problem of the graded impeller;
    5. The entire production process for ultra-pure wear protection, according to the difference in production conditions, ball mill lining can be selected ceramic lining or quartz lining, grinding medium can choose ceramic ball or quartz ball, the entire classification system is protected by ceramic sheets, so that the entire production process does not contact metal, to ensure product purity and extend the service life of the equipment.

    Main technical parameters

    Item Model
    AMF-50 AMF-100 AMF-200 AMF-400 AMF-600 AMF-800 AMF-1200
    Ball mill model Ø1200x4500 Ø1500x5700 Ø1830x7000 Ø2200x7000 Ø2400x7500 Ø3000x9000 Ø3500x13000
    Class type number HFZ050 HFZ100 HFZ200 HFZ400 HFZ600 HFZ800 HFZ1200
    Total production line power(Kw) ≤7.5 145 225 345 550 850 1650
    Processing capacity(Kg/h) 800-1800 1200-1800 3500-4000 5000-6000 7000-8000 10000-20000 15000-30000
    Output(kg/h) 480-600 720-1080 2100-2400 3000-3600 4200-4800 6000-15000 10000-20000
    Fineness(um) 5-50 5-50 5-50 5-50 5-50 5-50 5-50
    Classification accuracy D97 D97 D97 D97 D97 D97 D97
    Filter area(m2) 50 70 100 200 200 360 440
    Dust concentration (mg/m3) 40 40 40 40 40 40 40

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